Once the solder has cooled down, slide the heat shrink placed earlier over the connection. Do not cold solder as it creates a poor connection. Melting the flux into the gaps and finally covering the whole area. Heat your soldering iron and tin the tip before heating the wire from below while feeding the solder from the top. Taking both ends of the wires, separate the wires by fanning them and intertwining the two together. Step 2: Adding the heat shrinkĪffix the heat shrink onto the one side of the wires prior to soldering the connection. Like the first method, it is best only to remove a quarter of an inch of insulation. Step 1: Remove insulation around the wire With an insulate connection, you create durable connections that are also water-resistant. You will need a soldering kit, Rosin Core Flux, shrink tubes, and a heat gun for this method. Soldering is one of the most effective methods of splicing cables together and making longer battery cables. It will help protect the connection from outside elements and ensure it lasts longer. Wrap the connection and wire with insulation tape. Be sure to do this on both sides of the connector. Tug at the wire to ensure it remains in place. Place the wires inside and close the crimp. Place the connector into your crimping tool with the seam and connector pointed towards the valley of the crimping tool. Step 4: Place the wire in the connector and crimp the connector Unfortunately, many people choose the wrong size and try to force the wire, which leaves wires left out of the connector or a poor connection. Once both ends of the cables are stripped, you must choose the appropriate butt connector. Step 3: Use the appropriately sized connector
Doing so prevents any wire from being exposed to the elements.
As many butt connectors have separators in their center, it is preferable to remove smaller amounts of insulation first. Remember to take off no more than a quarter of an inch of insulation on the ends of the wires you wish to splice.
You will also need some butt connectors that are easily accessible. However, if time is of the essence and you do not have a crimper, you can make do with a razor blade and standard pliers. However, these tools can vary significantly in terms of quality and price range therefore, make sure you buy the right tools for the job.
#BATTERY CABLE SPLICE KIT PROFESSIONAL#
The best option for this method is to use a professional crimping tool. Unfortunately, crimping is not a waterproof method and therefore is only recommended for the sections of wires that are not exposed to the elements. Method 1: Crimping Your CablesĬrimping your cables is a quick, cost-effective, and effective way to splice battery cables together. Following this is the tried and tested soldering method, and finally, we go over the easiest and possibly cheapest method, using heat shrink self-soldering connectors. In this article, we discuss three methods to splice battery cables together and their benefits and downfalls.įirst, we go over crimping your cables which is a fast and easy way to elongate cables. In addition, DIY splicing cables is a more cost-effective solution than hiring a mechanic, for instance, to do the job. Splicing battery cables together is a budget-friendly and easy way to make cables longer and repair corroded or broken cables.
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